Transformer Coil Winding Machine PCW-2T
When You Need Higher Capacity, Stability, and Heavy-Duty Production
In transformer manufacturing, many factories start with a standard winding machine such as PCW-1T. However, as production increases, coil size becomes larger, and workload becomes heavier, a higher-capacity machine is often required.
Bailipower Transformer Coil Winding Machine PCW-2T is designed for this stage of production upgrade.
It is not just a larger machine—it is a solution for heavier coils, higher stability requirements, and continuous industrial production environments.
At Bailipower, we do not simply upgrade machines by size. We help customers evaluate whether they truly need a higher-capacity system based on real production conditions.
Our philosophy remains the same:
Help you choose the right winding machine. Help you use it better.
PCW-2T vs PCW-1T — What Is the Real Difference?
Many customers ask a simple question:
“What is the difference between PCW-1T and PCW-2T?”
The answer is not only capacity.
The real difference is production scenario.
| Item | PCW-1T | PCW-2T |
|---|---|---|
| Recommended Load | Up to 1000 kg | Up to 2000 kg |
| Production Type | Standard transformer coils | Heavy-duty transformer coils |
| Operation Style | General workshop production | Continuous industrial production |
| Coil Size | Medium coils | Large coils |
| Stability Requirement | Standard | Higher stability under heavy load |
| Application Level | Basic to medium production | Medium to large production |
The PCW-2T is not a replacement for PCW-1T.
It is an upgrade for heavier and more demanding production environments.
When Should You Choose PCW-2T?
The PCW-2T is recommended when:
Your coil weight regularly exceeds 800–1000 kg
You are producing larger power transformer coils
Your production requires longer continuous operation
Stability under heavy load becomes critical
You are expanding factory capacity
You want to reduce machine stress and increase service life
If your production is still within standard range, PCW-1T may already be sufficient.
Key Features of PCW-2T
Heavy-Duty 2000 kg Load Capacity
Designed for large transformer coils and industrial production environments.
Strong Power System
High-torque drive system ensures stable performance under heavy load conditions.
Smooth Variable Speed Control
Inverter-controlled speed regulation from 0–200 rpm ensures flexibility for different coil sizes.
High Stability Structure
Reinforced mechanical frame reduces vibration and improves winding accuracy during heavy-duty operation.
Precision Electronic Counting
Supports forward counting, reverse counting, and power-off memory for reliable production control.
Industrial Durability
Built for long-term continuous operation in transformer manufacturing workshops.
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | Transformer Coil Winding Machine |
| Model | PCW-2T |
| Recommended Coil Type | Medium to Large Power Transformer Coils |
| Maximum Load Capacity | 2000 kg |
| Main Motor Power | 5.5 kW |
| Speed Control | Inverter Stepless Speed Regulation |
| Speed Range | 0–120 rpm |
| Maximum Torque | 1800 N·m |
| Rotation Center Height | 900 mm |
| Chuck Diameter | Ø300 mm |
| Tailstock Adjustment Range | 500–1700 mm |
| Machine Dimensions (L × W × H) | 2850 × 1000 × 1400 mm |
| Net Weight | 2000 kg |
| Control Options | Electronic Counter / PLC / Servo CNC |
Applications
The PCW-2T is widely used for:
Large power transformer coils
Heavy distribution transformer coils
Industrial transformer production
Reactor coil manufacturing
High-capacity copper and aluminum winding
Continuous production environments
Choosing Between PCW-1T and PCW-2T
Instead of simply choosing a larger machine, we recommend evaluating:
Coil weight distribution
Daily production volume
Operator experience
Factory expansion plan
Long-term maintenance cost
| Situation | Recommended Model |
|---|---|
| Standard transformer workshop | PCW-1T |
| Medium production with growth plan | PCW-1T or PCW-2T |
| Heavy-duty production | PCW-2T |
| Large industrial transformer factory | PCW-2T or PCW-3T |
If you are unsure, selecting based only on current production is not always the best approach. Future expansion should also be considered.
Why Bailipower Focuses on Selection, Not Just Machines
Many manufacturers only describe machine specifications.
At Bailipower, we focus on something more important:
Understanding your production process before recommending equipment.
We believe:
A better machine is not the biggest one.
A better machine is the one that fits your production.
This is why we offer multiple models and control systems instead of a single solution.
Control System Options
PCW-2T also supports three control configurations:
Electronic Counter Type
Simple, stable, and economical solution for standard production.
PLC Control Type
Flexible control system for programmable production and multiple coil types.
Servo CNC Control Type
Advanced solution for high-precision and automated transformer manufacturing.
Need Help Choosing Between PCW-1T and PCW-2T?
If you are not sure whether PCW-2T is necessary for your production, our engineering team can help you evaluate:
Coil weight and dimensions
Production volume
Transformer type
Automation requirements
Long-term factory expansion
Our goal is not to sell a bigger machine.
Our goal is to help you choose the right machine for your production reality.
Help you choose the right winding machine. Help you use it better.
Frequently Asked Questions
Q1. Is PCW-2T just a larger version of PCW-1T?
A: Not exactly. PCW-2T is designed for heavier coils and more demanding production environments. It provides higher stability and is suitable for larger transformer manufacturing.
Q2. When should I upgrade from PCW-1T to PCW-2T?
A: If your coil weight frequently exceeds 1000 kg, or if you need higher stability for continuous production, PCW-2T is recommended.
Q3. Can PCW-2T replace PCW-1T in all applications?
A: Not necessarily. PCW-1T is more economical for standard production. PCW-2T is better for heavy-duty applications.
Q4. Does PCW-2T support copper and aluminum winding?
A: Yes, it supports both copper and aluminum conductors.
Q5. Can Bailipower help with model selection?
A: Yes. We help customers evaluate production requirements and recommend the most suitable model instead of simply suggesting a larger machine.
Q6. Why choose Bailipower?
A: Because we focus on long-term production success, not just machine sales. We help customers select the right equipment and improve their manufacturing efficiency over time.
