Transformer Coil Winding Machine PCW-1T

Helping You Choose the Right Winding Machine—and Helping You Use It Better

In transformer manufacturing, choosing a winding machine is not only about specifications. It directly affects winding quality, production efficiency, operator experience, and long-term manufacturing cost.

A better machine is not always the biggest one. The right machine is the one that truly matches your production requirements.

At Bailipower, we focus on one clear principle:

Help customers choose the right winding machine. Help customers use it better.

Bailipower Transformer Coil Winding Machine PCW-1T is designed for manufacturers of power transformers, distribution transformers, dry-type transformers, oil-immersed transformers, reactors, and various electrical coils.

It provides stable mechanical performance, reliable control options, and practical operation for daily industrial production.

With a 1000 kg load capacity, 4 kW drive motor, 800 N·m torque output, and inverter-controlled stepless speed regulation from 0–200 rpm, the PCW-1T ensures smooth and accurate winding for both copper and aluminum conductors.

Why the PCW-1T Is a Practical Choice

The PCW-1T is designed for standard transformer production environments, where stability, durability, and ease of operation are more important than unnecessary complexity.

Key advantages include:

• Stable winding performance for coils up to 1000 kg

• Strong 4 kW drive system for continuous operation

• High torque output of 800 N·m

• Smooth speed control from 0–200 rpm

• Accurate forward and reverse turns counting

• Power-off memory function for production safety

• Adjustable tailstock for flexible coil sizes

• Easy operation and low maintenance requirements

• Long service life for industrial use

This model is widely used in transformer workshops that require reliable daily production rather than experimental or highly customized processes.

Choosing the Right Control System

Different factories have different working methods, operator skills, and automation requirements.

Instead of offering only one solution, Bailipower provides three practical control options.

Electronic Counter Type

A simple, reliable, and cost-effective solution.

Suitable for standard transformer coil production.

Features:

• Forward and reverse counting

• Power-off memory

• Simple operation

• Easy maintenance

• Stable long-term performance

This is the most widely used configuration for traditional transformer workshops.

PLC Control Type

Designed for factories that need better process management and flexible production control.

Features:

• Programmable operation

• Digital parameter adjustment

• Improved production flexibility

• Easier management of different coil specifications

Suitable for manufacturers with frequent product changes.

Servo CNC Control Type

A high-end solution for advanced transformer manufacturing.

Features:

• High-precision servo control

• Intelligent CNC operation

• Excellent positioning accuracy

• Stable performance for complex winding requirements

• Suitable for modern automated production lines

Instead of pushing the most expensive configuration, Bailipower focuses on helping customers choose the most suitable system based on real production needs.

Technical Specifications

Applications

The PCW-1T is suitable for:

• Power transformer coils

• Distribution transformer coils

• Dry-type transformer coils

• Oil-immersed transformer coils

• Reactor coils

• Copper winding coils

• Aluminum winding coils

• General electrical coil production

Which Model Should You Choose?

If you are not sure which model fits your production, it is usually better to evaluate coil weight, coil size, conductor type, and future production capacity before making a decision.

Need Help Choosing the Right Winding Machine?

Every transformer manufacturer has different production conditions.

If you are unsure which winding machine is suitable for your factory, Bailipower engineers can help you evaluate:

• Coil dimensions

• Coil weight

• Conductor material (copper or aluminum)

• Production volume

• Control system requirement

• Future capacity expansion

Our goal is not only to provide equipment, but to help you select the right solution for long-term production success.

Help you choose the right winding machine. Help you use it better.

Frequently Asked Questions

Q1. How do I choose the right transformer coil winding machine?

A: The correct selection depends on coil size, weight, transformer type, production volume, and automation level. A proper evaluation helps avoid over-investment or under-capacity equipment.

Q2. What is the difference between Electronic Counter, PLC, and Servo CNC systems?

A: The main differences are as follows:

• Electronic Counter: simple, stable, economical

• PLC Control: flexible and programmable

• Servo CNC: high precision and advanced automation

Each system is designed for different production needs.

Q3. Is PCW-1T suitable for heavy transformers?

A: PCW-1T is designed for up to 1000 kg coils. For heavier applications, PCW-2T or PCW-3T is recommended.

Q4. Can the machine wind both copper and aluminum conductors?

A: Yes. The PCW-1T is suitable for both copper and aluminum winding applications.

Q5. Does the machine support speed adjustment?

A: Yes. The inverter system provides smooth stepless speed control from 0 to 200 rpm.

Q6. Can Bailipower provide customized solutions?

A: Yes. Machines can be customized based on coil size, transformer type, control system, and production requirements.

Q7. Why choose Bailipower?

A: Because we focus not only on manufacturing machines, but also on helping customers make better technical decisions and improve long-term production efficiency.

We believe a good machine should match your production—not just look powerful on paper.