803 open three station busbar machine

803 Open Three-Station Busbar Machine – High Efficiency, Precision, and Reliability

The 803 Open Three-Station Busbar Machine is a high-performance solution designed for modern electrical manufacturing. Engineered for efficiency, precision, and ease of use, this machine integrates cutting, punching, and bending functions into a single compact system. It is ideal for processing copper and aluminum busbars used in switchgear, power distribution systems, and electrical panels.

At Bailipower, we focus not only on machine performance but also on helping customers choose the right equipment and use it effectively in real production environments.

Key Features and Advantages

1.Three-in-One Integrated DesignThe 803 busbar machine combines:

  • Cutting station

  • Punching station

  • Bending station

These three independent working stations can operate simultaneously, significantly improving productivity and reducing processing time.

2. High Efficiency for Industrial Production

With powerful motor support and optimized structural design, the machine ensures:

  • Fast processing speed

  • Stable continuous operation

  • Reduced labor intensity

This makes it an excellent choice for medium to large-scale manufacturing facilities.

3. Precision Driven by Displacement Control

Unlike traditional machines that rely solely on angle control, the 803 model adopts a displacement-based bending control system, ensuring:

  • Consistent bending results

  • Reduced human error

  • Better repeatability

This approach aligns with real manufacturing needs, where final shape consistency matters more than theoretical angle precision.

4. Strong and Durable Structure

Built with a robust steel frame and high-quality components, the machine offers:

  • Long service life

  • Resistance to deformation under heavy loads

  • Stable performance over time

It is designed to handle demanding industrial environments.

5. Flexible Punching Capabilities

The punching station supports:

  • Multiple hole sizes

  • Circular and oblong holes

  • Custom molds for special applications

This flexibility allows customers to adapt the machine to different project requirements.

6. User-Friendly Operation

The machine is designed with simplicity in mind:

  • Clear control interface

  • Easy setup and adjustment

  • Minimal training required

Even new operators can quickly become proficient, reducing downtime and training costs.

Technical Highlights

  • Model: PMX803-O

  • Three independent stations: cutting, punching, bending

  • High-power motor for stable performance

  • Encoder-based displacement control

  • Wide processing range for copper and aluminum busbars

  • Customizable molds available

Why Choose Bailipower?

Choosing the right busbar machine is not just about specifications—it’s about real-world usability and long-term value. Bailipower stands out by focusing on both.

Helping You Choose the Right Machine

We guide customers based on:

  • Actual production needs

  • Material specifications

  • Workflow efficiency

Instead of overselling unnecessary features, we recommend practical solutions that deliver real results.

Helping You Use the Machine Better

Our support goes beyond delivery:

  • Operation guidance

  • Technical support

  • Application advice

We ensure that every customer can fully utilize the machine’s capabilities and achieve maximum efficiency.

Applications

The 803 Open Three-Station Busbar Machine is widely used in:

  • Switchgear manufacturing

  • Electrical panel production

  • Power distribution systems

  • Renewable energy projects

It is suitable for processing both copper and aluminum busbars with high precision and efficiency.


 

The most accurate, scientific, in-depth, and easy-to-understand description of busbar machines.

 

Bailipower busbar machine

Model

PMX803-O

Brand

Bailipower

External dimensions: L×W×H.

2200×1850×1750mm

Net weight

2300kg

Packaging method.

Wooden crate packaging.

HS Code

846242

Price(FOB.Qingdao Port)

90000 CNY,  13000 USD.

Control system

Siemens

 

Power supply voltage and frequency

220V, 380V, 400V, 415V……, 50Hz, 60Hz…….Customized according to different countries and regions.

1.Cutting station system

Main motor power

7.5KW

Maximum cutting force

800KN

Maximum cutting width

300mm

Maximum cutting thickness

20mm

 

 

 

 

 

 

 

 

2.Punching station system

Main motor power

7.5KW

Maximum punching force

800KN

Maximum punching width

300mm

Maximum punching thickness

20mm

Punching range

D4.3-D36mm

Punching positioning method

Laser lamp, Positioning Pin.

 

 

 

 

 

Punching molds

 

Circular hole

 D7mm

 D9mm

 D11mm

 D13mm

 D17mm

 D21mm

Oblong hole

 

(1) D13×18mm

(2) D17×21mm

If other molds such as corner-cutting

molds are required, need to be

customized separately.

 

3.Bending station system

Main motor power

7.5KW

Maximum bending force

800KN

Maximum bending width

300mm

Maximum bending thickness

20mm

Displacement control method

Wire type encoder

Accuracy of linear

displacement during bending.

±0.05mm

Bending precision

±1°

Repeat bending precision

±0.3°

 

 

Bending molds

(1) Large radius flat bend.

(2) Small radius flat bend.

(3) U-shaped bend.

(4) Vertical bend.

(5) Knurling.

Contact

Whatsapp:+8619853131245

Wechat:bailipower2024

Email:[email protected]



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